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KMF CrimpNet
Crimp Monitoring System



KMF CrimpNet System (182,582 bytes)

 

The crimp observer ACO 03 was designed for the monitoring and analysing of crimp processes. It can be used for the verification and optimisation of crimp processes well as for monitoring, control and protocols of production processes. The ACO measures the force generated by the crimp and regulates the quality of the crimp as good or not based on a specified tolerance range. A bad crimp is indicated to the operator by both an acoustic and visual signal. In addition, locking of the crimp press is optional. An SPS interface guarantees the coupling of the ACO with automatic crimp devices. After the fabrication of a pre-set lot size a printer protocol containing different statistical parameter can be generated. The stored measuring data of a series can be printed via serial interface as statistical measurement protocol. The force process data delivered by the measuring device can be transmitted to a PC via serial interface and a graphic figure can be generated within the features of a software packet as a real-time representation. Additionally the tolerance range can be displayed, and an impressive visual monitoring of the crimp process is possible. The PC software contains several statistical and conversion functions in addition to filing features. The memory is battery-buffered; stored data will thus be retained.

Detection of the following errors:

  • Absent or cut-off wires in flexible lead
  • Erroneous crimp height
  • Wire not completely in wire crimp
  • Insulation in wire crimp
  • Stripped wire too short
  • False contact
  • False wire cross-section
  • Relevant machine detects
  • Tool wear and defects
The Crimp Pull-out-Force Measuring Units ACAM and ECAM provide comfortable acquisition of extraction data of crimp connections in Newton, pound or Kilopound. The devices of the ACAM series are manually controlled and optional ranges of 0...200N and 0...500N are offered. The motor-driven ECAM series offer ranges between 0...200N, 0...500N and 0...1000N, respectively and guarantees constant speed during extraction. Operation is handled via 6-digit display and 3 LED keys at the ACAM and 5 keys at the ECAM, respectively. Different contact holding devices ensure the analysis of different crimps based on diverse features. Included are destructive extraction tests (analysis of the maximum force) and non-destructive tests (holding at given load). Any force value can be stored or printed immediately after the measurement. Every device is equipped with a real time clock. In addition, speed can be preselected in the case of the ECAM series. Stored data can be transmitted to a personal computer or via network. A program provides the generation of lists of the measuring values as a spreadsheet and their statistical validation in different graphical modes. The computer can transmit pre-set values from contact tables to the device. For securing the data directly entered into the device a key-operated switch can be provided. The devices may be directly connected to a printer of the AMD80 series to offer the possibility for enclosing the appropriate listing with every lot.

The Crimp Height Measuring Units ACHO 03 and the Crimp Width Measuring Units ACBO provide comfortable acquisition, storing and evaluation of data on height and width of crimp connections. These test values are decisive features of quality monitoring and quality assurance during the fabrication of crimp connections and complement tests like extraction force measuring, crimp force tests and resistance measuring. The measuring units consist of a controller, a dial gauge or an external screw-type micrometer and the appropriate stand. The controller takes the data from the electronic gauge via serial interface, stares the values and analyses them (GO-NOT-GO testing etc.). The values of 48 different crimp contacts can be stored. With the measuring unit being interlinked to a personal computer the stored data can be transmitted and connected to other measuring data of the appropriate crimp (e.g. crimp force).

 

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MONITORING IN CRIMPNET

 

Crimp Force

 

Pull-Out-Force

 

Height/Width

 

For more information contact Cable Prep direct:

Postal Address
20 Brisbane Quay
Sovereign Harbour North
Eastbourne
East Sussex
BN23 5PD
Telephone
+44 (0)1323 479636
Facsimile
+44 (0)1323 479636
Electronic Mail
B. Miles (Director): b.miles@crimptech.co.uk
J.Miles (Director): j.miles@crimptech.co.uk
Customer Enquiries: enquiries@crimptech.co.uk
Sales: sales@crimptech.co.uk
WebMaster: WebMaster@argyre.co.uk

 

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